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BPT Low Pressure Casting Machine

Traversing upper machine member for easy die replacement.

In this low pressure casting machine, the 4+4 column vertical press has a system that allows the automatic traverse of the upper part of the press.

Mold replacement is then made very easily and time-effective with the use of the bridge crane, thus avoiding the use of forklifts or other handling equipment that can interfere with the machine frame.

 

 

 

The electric holding  refractory furnace, with proportional pressurization control, is brought to working temperature by three heating elements protected by APM tubes made of sintered steel.

The casting ejection is hydraulically operated and a rotary arm catches the piece and removes it from the press by swiveling outwards, thus guaranteeing maximum safety for the operator. Thermal control of the mold is achieved through a system of 8 separate circuits (air, water, or a mix) and PLC managed.

 

Vertical Press
Clearance between the columns longitudinal 1930 mm
transverse 1250 mm
Upper plate backward stroke   1260 mm
Moving column diameter   110 mm
Min. distance  between platen and casting table   540 mm
Opening force   200 KN
Locking force   250 KN
Ejection force   250 KN
Jack cylinder stroke   180 mm
Jack cylinder locking force   60 KN
Working dimensions including furnace housing (p x l x h)   1500 x 2300 x 7500 mm
Weight   18000 Kg
Pressure Furnace
Type basin furnace
Capacity 800 kg  | 1000 kg
Electric Power 32 kW  | 38 kW
Temperature control Thyristors
Max operating pressure 2 bar
Hydraulic Pack
Tank capacity 600 lt
Operating pressure 80 120 bar
Motor electric power 22 kW
Type of pump piston
Flame-retardant fluid   Glycol water
Cooling water consumption  approx. 450 lt/h
Overall dimensions (p x l x h) 1300 x 2500 x 1500 mm
Weight 2000 Kg
Control unit
Control panel SIEMENS ALLEN BRADLEY
PLC unit S7 SLC 500
Voltage   400 V 50 Hz
Auxiliary circuit voltage   110 V AC
PLC In/Out voltage    24 V DC
Overall dimensions (p x l x h)   2000 x 500 x 2100 mm
Weight   800 Kg
Installation data
Power
Average consumption 30 kW/h
Connected load min. 60 kW
Compressed air
Pressure 6 - 8 bar
Cooling circuit consumption 150 Nm3/h
Furnace pressurization consumption 2 Nm3/min
Water
Pressure 2 - 3 bar
Hydraulic unit flow rate (with water at 25C) 18,5 lt/min
Cooling circuit flow rate 15 lt/min

 

 

 

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Copyright 2014 Sawyer and Smith Corporation
Last modified: 07/08/14