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BPD Low Pressure Casting Machine for Aluminum

The Ideal Low Pressure Casting Machine for serial production

The 4+8 column vertical press houses an independent dual mold motion system that allows the machine simultaneous or alternate casting through PLC control.

 

The large-capacity electric holding refractory furnace, with proportional pressurization control, is brought to working temperature by three heating elements protected by APM tubes made of sintered steel.

The casting ejection is hydraulically operated and 2 rotary arms catch the castings and remove them from the press by swiveling outwards, thus guaranteeing maximum safety for the operator.

 

 

 

 

Thermal control of the mold is achieved through a system of 8+8 separate circuits (air, water, or a mix) and PLC managed.

 

The switch and control cabinet and hydraulic pack complete the assembly.

 

 

Vertical Press
Clearance between the columns longitudinal 1930 mm
transverse 1250 mm
Platen stroke   1300 mm
Moving plates dimensions longitudinal 900 mm
transverse 1100 mm
Clearance between the centers of the moving plates   930 mm
Moving column diameter   110 mm
Min. distance  between platen and casting table   540 mm
Opening force   200 KN
Locking force   250 KN
Ejection force   250 KN
Jack cylinder stroke   180 mm
Jack cylinder locking force   60 KN
Working dimensions including furnace housing (p x l x h)   1500 x 2300 x 6450 mm
Weight   15000 Kg
 

Pressure Furnace

Type basin furnace
Capacity 1500 kg
Electric Power 45 kW
Temperature control Thyristors
Max operating pressure 2 bar
 

Hydraulic Pack

Tank capacity 1000 lt
Operating pressure 80 120 bar
Motor electric power 22 kW
Type of pump piston
Flame-retardant fluid  Glycol water
Cooling water consumption approx. 450 lt/h
Overall dimensions (p x l x h) 1300 x 2500 x 1500 mm
Weight 2000 Kg
 

Control unit

Control panel SIEMENS ALLEN BRADLEY
PLC unit S7 SLC 500
Voltage   400 V 50 Hz
Auxiliary circuit voltage    110 V AC
PLC In/Out voltage   24 V DC
Overall dimensions (p x l x h)   2000 x 500 x 2100 mm
Weight   800 Kg
 

Installation data

Power
Average consumption 30 kW/h
Connected load min. 60 kW
Compressed air
Pressure 6 - 8 bar
Cooling circuit consumption 150 Nm3/h
Furnace pressurization consumption 2 Nm3/min
Water
Pressure 2 - 3 bar
Hydraulic unit flow rate (with water at 25C) 18,5 lt/min
Cooling circuit flow rate 15 lt/min

 

 

 

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Copyright 2014 Sawyer and Smith Corporation
Last modified: 07/08/14